ENGINEERING VALIDATION USING 3D design  TECHNOLOGY

• 3D design and modelling technology critical to our quality and productivity
• State of the art test laboratory ISO 17025 certified.
• Advanced design application – Pro Engineer, delcam, Solid works
• Seasoned design professionals with solid technical expertise
• Improving yield & minimizing defects

MELTING

Quality enhancing precision melting techniques

• 01 coreless induction furnace of INDUSOTOTHERM
  500 kg VIP DUEL TRACK
• Furnace charging technology for ease & worker safety.
• All Ferrous Grade specialised in S.G iron , carbon steel , alloy steel , stainless steel alloy capabilities.
• Advanced calibration techniques including laser thermometry
• Degassing capabilities
• Online Gas Analyzer
• Fumes exhaust and dosing unit to Neutralize the fumes and protect the environment

LAB TESTING

World Class in House Lab Testing Capabilities

• ISO & IEC 17025 accredited lab facilities.
• Mechanical Testing with elevated temperature
• Metallurgical analysis
• Chemical analysis
• Sand Testing

In-House Machining

• Broad range of machining capabilities to satisfy market demands
• CNC machining Canters capable of finishing all machining operations in a single setting
• VERTICAL machining centres
• Horizontal turning centres
• Several machining subcontractors in vicinity

Our Foundry Capacities  & Capabilities  

Rayat   foundry division casting capacities are as follows .

Rayat has two distinct moulding sections , Flask less Automatic high-pressure moulding line for producing batch productions and mass productions with easy and quick delivery times .

Another moulding line is Jolt Squeeze moulding line   for   mass production and high-volume production and apart from this for jobbing and one off one product development and casting services also one of the specialised systems of RAYAT.

RAYAT has  high frequency  500 kgs two  VIP duel track furnace from INDUCTOTHERM  with induction melting capacity of 500 kgs liquid metal in  every 45 mins , and also we have holding furnace to simultaneously prepare for continuous pouring  plan.

Rayat  Steel  Foundry specialises to produce from very small , precision castings from 0.5kgs up to 400 kgs products in all successive ferrous grades of castings in all ferro alloy castings with complete analysis  test  reports . We are Currently operational for Post tension specialised  products and we are open to take up any products  which falls in our capacities and capabilities .

We are specialised  in the following   ferro alloys and  composition to meet clients requirements.

Material Grade :

Grey Cast Iron GG30 , GG50 , GGG30 , GGG80, and all its alloy

Ductile iron of all grades – 300/7, 400/7 , 500/7 , 600/7 , ASTM-A536.

ASTM A 216, WCB, WCC , WCA

ASTM A 352, LCB, LCC,LCA

DIN EN 10213     1.0619, 1.6220, 1.0625

LOW ALLOY STEEL

ASTM A 148        90-60    

ASTM A 217        WC1, WC6, WC9, C5, C12, C12A, CA15

ASTM A 352        LC1, LC2, LC3, CA6NM

ASTM A 487        1A, 1B, 1C, 4A, 4C, 4D, CA6NM

DIN EN 10213     1.7357, 1.7379, 1.7365, 1.7706, 1.5419, 1.7363

DIN EN 10293     1.7221, 1.6579, 1.6581, 1.6759